Be sure to fol- low the directive because it deals with the possibility of serious personal injury or even death. Remove the oil level stick; the oil level must be within the operating range but not exceeding the upper mark. Proper aim is when the most intense beam is centered on the ver- tical mark 5 cm 2 in. When the engine starts, allow it to warm up properly. If the glass is touched, it must be cleaned with a dry cloth before installing. Make sure the shift lever is in neutral; then remove the E-clip securing the cable end to the shaft arm.
Install the new bulb into the socket and rotate it completely clockwise in the housing. Spark Plug s A light brown insulator indicates that the plug is cor- rect. Remove the cap screws securing the caliper holder to the knuckle; then remove the pads from the caliper. Apply light oil to the plungers of the shock absorb- ers. Tighten the cap screws securely. This manual will assist the service technician in becoming more aware of and efficient with servicing procedures.
Adjust the parking brake see Adjusting in this sub-section. While holding the valve adjuster dial in place, use the valve adjuster handle and loosen the jam nut; then rotate the tappet adjuster screw clockwise until friction is felt. Push the new bulb straight into the socket. Measure the distance from the floor to the mid-point of each headlight. Place the foam filter in the air filter housing; then position the filter frame on top. The engine should always be warm when the oil is changed so the oil will drain easily and completely.
Connect the lift support to the cargo box. Covers complete tear down and rebuild, pictures and part diagrams, torque specs, maintenance, troubleshooting, etc. Install the taillight-brakelight assembly on the can- opy support. Turn the adjuster nut clockwise to remove cable slack. Pour approximately 30 ml 1 fl oz of oil into the spark plug hole, reattach the gauge, and retest compression. This lubricant meets all of the lubrica- tion requirements of the Arctic Cat vehicle front differ- ential and rear drive. To replace the brake pads, use the following proce- dure.
Brake Type Hydraulic Wheelbase 190 cm 75 in. The vehicle should not move. Remove the anti-rattle springs; then push in on the caliper holder and remove the outer brake pad. Either drain the gas tank or add Fuel Stabilizer to the gas in the gas tank. All Repairs are Covered and are divided into Indexed sections and subsections. Place the two tappet covers into position making sure the proper cap screws are with the proper cover.
Release parking brake lever to fully-off position; then loosen the nut B and turn nut A clockwise several turns. Place the valve adjuster onto the jam nut securing the tappet adjuster screw; then rotate the valve adjuster dial clockwise until the end is seated in the tappet adjuster screw. If brake fluid must be added, care must be taken as brake fluid is very corrosive to painted surfaces. While holding the adjuster dial at the proper clear- ance setting, tighten the jam nut securely with the valve adjuster handle. If clearance is not within specifications, loosen the jam nut and rotate the tappet adjuster screw until the clearance is within specifications.
I do not Recommend the use of Acrobat Reader on portable devices, such as mobile or little tablet, but only on Laptops and Personal Computers, because of their Higher computing power. Clean any dirt or debris from inside the air cleaner. With the master cylinder in a level position, check the fluid level in the reservoir. Check the entire brake systems fluid level, pads, etc. With the parking brake lever released, loosen the adjuster nut A ; then turn the jam nut B clock- wise several turns. Tighten all nuts, bolts, cap screws, and screws.
Install and secure the cover; then slowly depress the brake pedal several times. Save time and money by doing it yourself, with the confidence only this Service Repair Manual can provide. Fill a wash pan larger than the filter with a non-flammable cleaning solvent; then dip the filter in the solvent and wash it. This lubricant meets all of the front diffrential lubrication requirements of this vehicle. See below for models covered. Place the two tappet covers with O-rings into posi- tion. When replacing the headlight bulb, do not touch the glass portion of the bulb.