A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Start the engine using the kick Faulty starter solenoid or starter staRter and let it idle. Torque the cylinder head nuts to specification. See page 117 for the part numbers of Polaris products. Remove the piston pin clip and the piston pin.
That is an important grease fitting for axle bearing's. Nowadays we are delighted to declare that we have found an awfully interesting niche to be reviewed, namely 2000 polaris sportsman 500 wiring diagram. Remove the washer and the driven clutch gear. Remove housing while holding the armature and brush holder section together. Refill the oil pump gear chamber with the same amount of grease that was removed from the chamber during disassembly. Beginners should receive training from a certified instructor. Measure resistance between each length of brushes and replace if worn past the commutator segment and the armature shaft.
Loosen the clamp and remove the filter. Check the friction pads for wear, damage and looseness. Always remove the ignition key when the vehicle is not in use. Mount the tie rod so that the end with the flats is toward the spindle. This may not be exact - but it should be extremely close. Activate the starter for a maximum of five seconds, releasing the key when the engine starts. Chain Pitch: Distance between chain link pins No.
Always make sure the slack is within the stated specifications. And they may have just carried it over the late wiring diagram. Be sure the fuel cap, oil cap and seat are installed correctly. All The Best, Justin Lee Nov 10, 2015. If a high pressure system is used, exercise extreme care to avoid water damage to the wheel bearings, transmission seals, body panels, brakes and warning labels. Remove the skid plate underneath.
Install the throttle Inspect sealing gaskets upon installation. Remove the intake manifold and reed valve 30. All information contained within this publication is based on the latest product information at the time of publication. We recommend the use of Polaris Angle Drive Fluid. If your electric start works, simply push the red switch up from the bottom. Have an authorized Polaris dealer perform these services.
Install the cylinder gasket, cylinder, cylinder head gasket, and cylinder head. Loosen the two carrier bolts on the back of the axle. How to replace the front guards of a polaris sportsman 500 4x4 1998 02 polaris sportsman 500 4x4 free service manual 1999 polaris sportsman 500 valve adjustment 2000 polaris sportsman 500 repair manual pdf 2001 polaris sportsman 500 service manual pdf 2003 polaris sportsman 500 wiring diagram 2004 sportsman 4 wheeler 500 wiring diagram free 2005 polaris sportsman 500 service manual pdf 2006 polaris sportsman 500 troy lee edition repair manual. Install the flywheel and flywheel nut. Engine Anti-Freeze Test engine coolant strength and change if necessary. Take the vehicle to your dealer before starting the engine.
Loosen lock nut on in-line cable adjuster Ill. When removing the battery, always disconnect the negative black cable first. Position and tighten the left and right side controls and brake lever clamps. Determine water depths and current before crossing. The frog should always point straight back from the steering post. This vehicle handles differently than other vehicles, such as motorcycles and cars. We thank you for your visit to our website.
Oil and Filter Change The recommended oil change interval is 100 hours, 1000 miles, or every six months, whichever comes first. At small Needle Jet throttle openings, air flow control is performed chiefly by the cutaway. The oil pump slides out in the forward direction. Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. Diagram nitro engine diagram diagram schematic circuit tracibass 94 sportsman 400 wiring diagram. Main Axle Drive Axle Assy. The tapered tip of the air screw projects into major impact on engine performance at partial load.
Manual for 2001 polaris scrambler 500 my 4x4 doesn't engage in my 1997 polaris scrambler 500 4 x4 carburetor diagram for a 1997 polaris scrambler 500 1998 polaris scrambler 500 4x4 owners manual 1994 polaris free online manual scrambler 500 2005 polaris 500 scrambler transmission rebuild kit polaris 500 scrambler wiring diagram 2006 polaris scrambler 500 fuel pump instructions wiring diagrams for 2002 polaris 500 scrambler 2008 polaris scrambler 500 parts manual 2003 polaris scrambler 500 4x4 torque specifications 1991 polaris scrambler 4x4 head gasket blown 02 scrambler carb settings adjustment screw location 1998 polaris scrambler 500 4x4 specs common fuel problems with 1997 polaris scrambler 2001 polaris scrambler 500 service manual. Remove the idle gear plate, two washers, and idle over while holding the spring and shaft assembly gear from the pin shaft. Install the drive axle assembly, washers, main axle and primary axle. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of the lamp. Operating the vehicle immediately after starting could cause engine damage. Loosen and remove the drive chain from the drive sprocket. Loosen the two carrier bolts on the back of the axle.