This Yamaha Marine 115C 130C 2003-2006 Workshop Manual Download is a complete factory service and repair manual for your Yamaha Marine 115C 130C. Rotate top of cam 90 degree clockwise and remove shim from cut-away at tappet. This routine outboard motor maintenance should include changing the oil, inspecting the propeller, inspecting the power trim and power lift system, changing the spark plugs, and replacing the fuel filter. While cranking engine with starter motor, note maximum compression pressure reading on gauge for each cylinder. Yes, this Manual can be used on as many computers as required. Rotate crankshaft to be open lift up valve. The anode should be periodically cleaned with a wire brush to ensure maximum effectiveness.
All service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. Inspect case and under panel. It compensates for the initial wear that occurs during the life of the engine. After removing shim, measure thickness of original shim and determine correct thickness of shim for proper tappet clearance as calculated by following formula. In the event that you need to repair your outboard motor, it will likely be easier if you have been doing your own routine maintenance as you will be more familiar with the mechanics of your motor. Maintenance intervals should be judged by number of hours or months, whichever comes first. Disconnect remote control throttle cable from throttle lever.
If level is low, add recommended oil to full level hole Max. Place outboard motor upright on a level surface. And, it provides you a better understanding of the working components of your motor. Remove breather hose 1 and evaporation hose 2 from cylinder head cover. It prolongs the life of your outboard motor. Measure tappet clearances by inserting thickness gauge between cam and shim surface.
Compression gauge Compression gauge hose Compression gauge hose attachment 5. Remove lower gear oil drain plug before gear oil level plug and drain gear oil. The tappet clearance specification is the same for both intake and exhaust valves. Replace propeller if damage noticeably affects operation. Replace If wear, cracks, distortion or corrosion is found.
Start engine and allow to warm up as follows : Summer : 5 min. Turning air screw clockwise : Engine speed will decrease. Place a container under engine oil drain plug. Having a quality service manual specific to your outboard motor will help you identify the parts of your motor and assist you during routine maintenance. Install oil pressure gauge in place of pressure switch hole. If level is low, add distilled water only.
Refer to the as procedures can differ depending on model and year. Gear oil amounts : 1050 ml 35. Move and hold throttle lever in full-open position. Attach timing light cord to No. Connect positive + terminal first. Start engine and allow to warm up. Remove fifteen 15 bolts securing cylinder head cover 5 to cylinder head and remove cylinder head cover.
Remove oil level dipstick and wipe it clean. Disconnect safety lanyard switch plate from emergency stop switch. If water accumulation, sediment, leakage, cracks, or other damage is found, replace fuel filter. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. Disconnect positive + terminal second. Disconnect the safety lanyard from the emergency stop switch prior to cranking the engine.
Service Repair Workshop Manual, available for instant download to your computer tablet or smart phone. Start engine and allow it to run for several minutes at idle speed. Accurate, clear and concise text, combined with illustrations, make it possible for anyone with even a bit of basic mechanical knowledge to safely and easily maintain or repair your vehicle. Install compression gauge hose attachment into plug hole, then connect compression gauge hose to gauge hose attachment and compression gauge. While cranking engine with starter motor, note maximum compression pressure reading on gauge for each cylinder.
If it is extremely worn or burnt, replace spark plug. Also, be sure to replace spark plug if it has a broken insulator, damaged thread, etc. If oil level is low, slowly inject gear oil up to the correct level. Models Covered are Mercury - Mariner 9. Disconnect negative — terminal first.
Turning air screw counterclockwise : Engine speed will increase. Rotate crankshaft to open lift up valve and then remove camshaft housing bolts where shim is to be replaced. Follow the Maintenance Schedule recommendations to ensure that the engine is in peak operating condition. Complete Factory Service Repair Workshop Manual. Q, Will this Manual expire in 12 months or will I have to pay a renewal fee? Your outboard motor will provide you many years of fun on the water.